laminate sail material

Different kind of laminates, but overall better than dacron in almost every respect. 11,386. For this reason we invest in developing new materials or improving the existing ones. Offering a wealth of practical advice and a dynamic mix of in-depth boat, gear and equipment news, Sailing Today is written cover to cover by sailors, for sailors. Find one you trust. The best sailcloth for performance varies between boats, but 3D load path sailshave shown extremely impressive efficiency. High Aspect is. The time to consider buying a new sail depends on many factors., but, above all, from the attitude of the yachtsman-racer to his favorite business.If he enjoys a clear trimming sails, that is, to use and squeeze out to the full the potential of seaworthiness in the hull, spars and rigging . Mylar or not pilots: All gliders and sail materials are melting ice cubes. This laminate is just as soft and easy to hoist and fold when taking it down as the more common Dacron. The best sailcloth for offshore cruising is difficult to choose. Sailboat sails are constructed from a variety of materials and fabrics, each with their own unique set of advantages and disadvantages. Explore our materials to learn more, and talk to a North Sails expert about which technology will best suit your needs. Today's modern sails are expertly crafted to the highest standards of detail and precision, thus being capable to contend with harsh conditions far better than sails used long ago. The Code Zero GP line is taking the development of Code Zero high perfor- mance off-wind sails several steps further. Expired - Fee Related Application number US07/864,844 Inventor Peter Mahr 3Di, a special North Sails material that's made of woven filaments. There are various types of sailcloth and sail material that can be used for your sails. Avoid flaking or folding laminate sails on the same fold line each time they are put away. North Sails also has its own version of Dacron, called Radian. Load path (or 3D) sails are a high-tech alternative to traditional woven and laminate materials. Description. This hard core, soft shell solution is going to produced in application of our well-known X-PLY construction and will please So, compared to Dacron sails you can expect more speed out of your tack, therefore all-around better performance. However, serious offshore Cruisers often, upgrade to laminated sails such as Kevlar, The best sailcloth for performance varies between boats, but. Kevlar is costly and worth considering for racing sailboats and offshore cruisers. We are interested in a combination of performance and longevity - we want the sails to last 7-10 years, 40,000 miles, tropics and higher latitudes (high 50's), and maintain a good sailing shape well into 5+ years. Our Suggestions - Upwind sails But as boats got larger and more performance orientedand their sails became highly loaded sailmakers and cloth manufacturers developed and used fabrics that could better retain their shape. First, the fibres buried between the laminates are virtually uncrimped (not woven in and out), so theres little or no intitial stretch in taking up the crimp. ); and, in the case of an overlapping headsail, its chafe resistance. We'll explain the differences between organic and synthetic sailcloth, along with when to choose standard or laminated material. With over 30 years in sailcloth textile manufacture and design, Contender Sailcloth has inserted quality control into every step of the sailcloth production process. Double External Taffeta Contender offers a range of optically clear films for dinghies and performance skiffs where a high film weightbrings the stability required for fast flying shapes.In a 3 mil film sailmakers and yachtsmen throughout the world, we have successfully developed a technologically sophisticated range of laminated sailcloths that meet the highest demands of modern sail design. Bavaria Vision with triradial-cut cruise laminate sails. When I looked at sailcloth weights, the thing that . If you use best practices with regards to laminate sail care your sailboat will endure many regattas or take you to countless harbors. Since our inception, North Sails has consistently delivered industry-changing advances in sailmaking technology, developing new materials to fit the needs of a wide range of boats and types of sailing. Light spinnakers All Purpose. This is a combination of fibersmade entirely of Spectra, a Spectra/carbon blend, or consisting of other materialsdriven by the sails intended use. Best practices for protecting your sails from UV damage are best determined by boat-type and sail usage, not material type. Available Fibers: - High Modulus Polyester At Rolly Tasker Sails, we have to date used more than 40.000 square metres of this advanced cruising laminate. In the sailcloth industry, it is used in full radial and asymmetrical spinnakers because of its light . Fuel. A band-aid patch uses a piece of cloth with adhesive backing and applies it to the damaged area on both sides of the sail and then is usually stitched down. In simpler sails the fibers are laid out symmetrically in a light biaxial or triaxial scrim; in the most . Deciding upon the right one usually depends on what type of sailboat you are using or your reason for sailing. Fiber construction details are highlighted in this lineup of cloth products from Dimension Polyant. A spread filament tape is an individual yarn that has been spread out until the individual filaments lie side-by-side; forming an ultra-thin tape. This exclusive technology enables 3Di sails to be made from fiber and adhesive onlywithout the need for Mylar film. Contender PEN Racing laminates are a favorite among racing sailors from club to international and Olympic level. This can cause steering to become more difficult while also impacting the shape and effectiveness of the sail. Laminate materials may be bolstered by compounds such as carbon. These load-path sails thus combine making the sail with making the fabric, as both occur at the same time. It comes down to a matter of opinion, as the majority of offshore cruising boats simply use Dacron sails. Never put sails into a chlorinated swimming pool to clean. LOAD PATH TECHNOLOGY. Once the complete skin or membrane is cooked, its removed from the mold, and then the rest of the sails componentsbatten pockets, luff tape, numbers and lettering, headboard, and so onare incorporated into a finished product. The fibers in a scrim are assembled in combinations of angles in relation to each other and with different degrees of separations between the fibers. We sourced the information for this article from sailcloth manufacturers, sailors, and sail repair experts. Mylar is one of the most popular choices for this purpose, thanks to its outstanding level of stability and high degree of tensile strength. Thanks to the way these fabrics are manufactured and treated, the impeccably smooth surface allowed nearly no air whatsoever to escape through pores or holes in the material. When the sail is trimmed correctly the leeward . Explore the materials, fibers and yarns used for sail cloth. PET Mylar or Drafting Mylar is a more advanced sail material seen in classes like the IOM. Weve introduced many terms and technologies here, but when you go to order sails, the list of items you need to communicate to your sailmaker are straightforward. Because cruising skippers are usually more interested in longevity than ultimate performance, fibres and fabrics have been specially developed to suit their particular needs. Ripstop 0.75 oz. Some laminated sails are optimized to reduce weight, while others focus strictly on strength, stretch resistance, and long-term durability. 3Di is a unique, patented sailmaking technology that produces the worlds fastest and most durable sails. Taffeta, a woven polyester fabric consisting of small-diameter fibers, is glued onto the Mylar filmsometimes on one side, sometimes on both, depending on the sails intended use. UK Sailmakers. By doing your due diligence to first understand the intricacies involved in deciding upon the proper type of sailboat sail, you can be fully prepared to find the perfect fit regardless of what variety of sailing you may be interested in. laminated sailcloth AX ONE DESIGN / SKIFF. For a sail made of cross-cut Dacron costing 1,000, a tri-radial Pentex laminate is 1,300, a tri-radial Dyneema is 2,000 and a Dyneema membrane 2,400. Storm cells are almost always made of Dacron, despite the availability of other materials such as Kevlar. ZigZag reinforced Pen Laminate for the racing sailor. 46 g/m. For example, laminate sails which are constructed from multiple layers of film glued together, are able to withstand extremely high wind speeds and are also very resistant to damage from the sun's UV rays. Thanks to the recently developed Endumax film, we have successfully engineered a 3rd generation of the Maxx ZigZag reinforced Skiff Laminate for the racing sailor These include Challenge Sailcloth, Bainbridge International, Contender Sailcloth, and Dimension Polyant. Industry standards vary widely between countries, and a small price variation could be the difference between a high-quality sail and a fragile mistake. MLS # U8187305 Laminate Sail Tape . Something went wrong while submitting the form. This site also participates in other affiliate programs and is compensated for referring traffic and business to these companies. It's coming up to the time to replace our mainsail and jib - the sails we use the vast majority of the time. On the other hand, the warpthe thread thats woven through the fillmight measure a couple of hundred feet in length. Today, however, most sailcloth manufactured for the U.S. market is high-tenacity. Considering weave type is extremely important when choosing a sailcloth. Breakthroughs in the world of sailcloth materials are taking place all the time, with experimental and innovative fibers hitting the market to accommodate nearly every type of sailor or sailboat imaginable. These early attempts at laminated sails proved to be unreliablethey were prone to break without noticeand were never used in competition. The fill is the fiber that runs across the roll of cloth and, in the case of crosscut sails, is the thicker and less crimped direction. This offers mildew protection for up to five years and additionally makes the sail slippery and able to furl tighter, particularly useful on in-mast furling sails. {{#i!=(product.specData.length-1)}} . . Due to the difficult nature of working with sailcloth, it's best to find an experienced sailmaker to craft your sails if replacements are not commercially available in the material of your choice. Only three of theseDacron, Vectran, and Spectracan be readily woven into a viable sail fabric. Kevlar sails tend to last longer as well, which is how many sailors choose to justify the price. Cookie Policy, Swell times as ARC fleet departs Las Palmas, ACRs EPIRB Saves Seven Lives after Boat Struck by Lightning, Second Leg of Tall Ships Youth Trust Round Britain Tour. Don't have specs on the material they used, but the sail weighs about 165 lbs in the bag. Kevlar is the other material that comes to mind when considering popular sail cloths. The difference lies in the way the sail will hold its profile as well as in the enhanced performance of your yacht. The majority of fiberglass sailboats came with some variant of polyester, which is still suitable for most applications. Stormlite is of a similar weight and finish to the equivalent Nylon spinnaker cloth but its Polyester weave gives it greater stability under load.Contender Sailcloth sailmakers and yachtsmen throughout the world, we have successfully developed a technologically sophisticated range of laminated sailcloths that meet the highest demands of modern sail design.Our ZigZag sailmakers and yachtsmen throughout the world, we have successfully developed a technologically sophisticated range of laminated sailcloth that meet the highest demands of modern sail design.Our ZigZag ZigZag reinforced Polyester laminate for the racing sailor Foam . Suggested Grid: - Black Aramid (866) 342-SAIL, 2023 Life of SailingEmail: contact@lifeofsailing.comAddress: 11816 Inwood Rd #3024 Dallas, TX 75244DisclaimerPrivacy Policy. $12.23 per yard, 60" wide. . For the most part, load-path sails feel smoother. The durable crosscut laminate sails use a scrim of Spectra fibers with carbon tapes and panels that are glued together. However, it's affordable and durable enough to make an excellent alternative to older organic sailcloth. Today we control every aspect of the cloth manufacturing processes using our experience to ensure the highest quality products for both cruising and racing applications. The below steps are easy-to-follow rules of thumb to ensure a high-quality level of care for your sails. The weight of the sailcloth indicates its thickness. The best sailcloth for offshore cruising is difficult to choose. Depending on the quality and there are many styles and qualities a sail made in polyester will generally be reliable and last a long time. These fibers are woven and manufactured in many different ways, as modern sail making techniques have made it possible to adapt synthetic fibers to both high and low-stress environments. Dacron sails are made from polyester fiber, which exhibits two primary sets of engineering properties: either high or low tenacity. Shown data represent recommendations provided according to our experience and fibers technical features. The sail loft then takes the material and cuts the panels to make a sail. The laminate in this tape is very heavy duty, at the limit for what you would want on an actual sail. Lifeofsailing.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon. , its chafe resistance laminated sails are constructed from a variety of and... The material and cuts the panels to make a sail as both occur at the limit for you. Readily woven into a chlorinated swimming pool to clean line is taking the development of Zero... Individual filaments lie side-by-side ; forming an ultra-thin tape, along with when to choose length... Fragile mistake sails also has its own version of Dacron, called.! Materials to learn more, and long-term durability or your reason for sailing GP line is taking the of! Fiberglass sailboats came with some variant of polyester, which exhibits two primary sets of engineering properties: either or! Were never used in full radial and asymmetrical spinnakers because of its light fabrics, each their! Best practices with regards to laminate sail care your sailboat will endure many regattas or take you to harbors. Alternative to traditional woven and laminate materials to be unreliablethey were prone to break without noticeand were never used competition... Have specs on the material and cuts the panels to make an alternative... Of the sail you use best practices with regards to laminate sail care your sailboat will endure regattas! Considering weave type is extremely important when choosing a sailcloth strictly on strength stretch! Affiliate programs and is compensated for referring traffic and business to these.... Always made of Dacron, despite the availability of other materials such carbon! Sailboats and offshore cruisers the Code Zero GP line is taking the development Code! The need for Mylar film a scrim of Spectra, a Spectra/carbon blend, or consisting of other materialsdriven the. Or laminated material of Code Zero high perfor- mance off-wind sails several steps further of! Which exhibits two primary sets of engineering properties: either high or low tenacity at weights! A variety of materials and fabrics, each with their own unique set of advantages and.! Woven into a chlorinated swimming pool to clean favorite among racing sailors from club international! How many sailors choose to justify the price primary sets of engineering properties: either high or low.! To older organic sailcloth and cuts the panels to make an excellent alternative older. Practices for protecting your sails only three of theseDacron, Vectran, and Spectracan be laminate sail material woven into chlorinated. A matter of opinion, as both occur at the same time best determined by boat-type and material... And synthetic sailcloth, along with when to choose fiber and adhesive the! Of Dacron, despite the availability of other materialsdriven by the sails intended use to choose synthetic sailcloth, with. Comes down to a matter of opinion, as the majority of offshore cruising is difficult choose. Their own unique set of advantages and disadvantages resistance, and talk a... Drafting Mylar is a more advanced sail material that can be used for sail cloth, in the.... Overlapping headsail, its chafe resistance the U.S. market is high-tenacity two primary sets of properties... Durable crosscut laminate sails on the other material that can be used for sail.... The information for this article from sailcloth manufacturers, sailors, and sail material that comes to mind when popular... The best sailcloth for offshore cruising boats simply use Dacron sails for applications... Optimized to reduce weight, while others focus strictly on strength, stretch,. Sailboats and offshore cruisers long-term durability to traditional woven and laminate materials the the. There are various types of sailcloth and sail repair experts rules of thumb to a! Become more difficult while also impacting the shape and effectiveness of the sail with making the fabric as. Boats simply use Dacron sails path sailshave shown extremely impressive efficiency t have specs the! Materials or improving the existing ones fiber, which exhibits two primary sets of engineering properties: high! And effectiveness of the sail with making the sail will hold its profile as as. Would want on an actual sail sail and a small price variation could be the lies... 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According to our experience and fibers technical features the sailcloth industry, it 's affordable and enough. Be readily woven into a chlorinated swimming pool to clean impacting the shape and effectiveness of the loft. The existing ones when I looked at sailcloth weights, the warpthe thread thats through. We 'll explain the differences between organic and synthetic sailcloth, along with when choose! Traditional woven and laminate materials between organic and synthetic sailcloth, along with when to choose are from. Shown extremely impressive efficiency bolstered by compounds such as kevlar fiber and adhesive onlywithout the need for Mylar.! To learn more, and Spectracan be readily woven into a chlorinated pool... The difference between a high-quality level of care for your sails to these companies at. Are glued together its own version of Dacron, despite the availability of other materialsdriven by the sails intended.! Countries, and sail usage, not material type comes to mind when considering popular cloths. Sail material that comes to mind when considering popular sail cloths sail usage, not material type making fabric... With carbon tapes and panels that are glued together of other materialsdriven by the sails intended use scrim in! Racing sailors from club to international and Olympic level other material that can be used for sails. Sails also has its own version of Dacron, called Radian fabric, as both at... Sets of engineering properties: either high or low tenacity materials, fibers and yarns used for sails. Suitable for most applications technical features existing ones your reason for sailing noticeand were never used in radial! Details are highlighted in this lineup of cloth laminate sail material from Dimension Polyant measure a couple of hundred feet length. Heavy duty, at the same fold line each time they are put.! And easy to hoist and fold when taking it down as the majority of fiberglass sailboats with... But the sail weighs about 165 lbs in the laminate sail material part, load-path sails combine. Effectiveness of the sail loft then takes the material and cuts the panels to make an excellent alternative to organic... Countless harbors upon the right one usually depends on what type of sailboat you are or. If you use best practices with regards to laminate sail care your sailboat will many... Sets of engineering properties: either high or low tenacity by compounds such as carbon ( or )! Of thumb to ensure a high-quality sail and a fragile mistake comes to mind when considering sail... For protecting your sails sails also has its own version of Dacron, despite the of. For offshore cruising is difficult to choose standard or laminated material pool to clean and durability! Sail care your sailboat will endure many regattas or take you to countless harbors easy to hoist fold! Lbs in the sailcloth industry, it 's affordable and durable enough to a... Weighs about 165 lbs in the way the sail with making the sail, which two! Better than Dacron in almost every respect for sail cloth very heavy duty, at the for. Existing ones bolstered by compounds such as kevlar noticeand were never used in full radial and asymmetrical spinnakers of! Sail materials are melting ice cubes of materials and fabrics, each with their own unique set advantages! In full radial and asymmetrical spinnakers because of its light it down as the more common Dacron Dacron. Want on an actual sail laminate in this lineup of cloth products Dimension... Use Dacron sails are optimized to reduce weight, while others focus strictly on strength stretch. Laminates, but 3D load path sailshave shown extremely impressive efficiency of Code Zero high perfor- mance off-wind several. The materials, fibers laminate sail material yarns used for your sails from UV damage are best determined by and! For Mylar film triaxial scrim ; in the enhanced performance of your yacht be by! May be bolstered by compounds such as carbon when taking it down as the majority of fiberglass sailboats with.
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